LED DISPLAYS MANUFACTURING
For the last 18 years Visual Led has specialised in the manufacture of fully customised advertising LED screens.
HOW IS AN LED SCREEN MANUFACTURED?
The customization process requires some time.This is why we offer standard or express deadlines. The customized design of our screens requires an advanced process of high-level engineering so that its development is complete and satisfactory. Below, we detail the subsequent steps generically, the typical manufacturing steps of a LED screen, and what happens once the buyer confirms the beginning of the project for his advertising screen.
1. PROFORMA APPROVAL
To start manufacturing a big LED screen, we need confirmation of the corresponding proforma invoice by down payment.
2. TECHNICAL STUDY
An exclusive professional department with more than a decade of experience in advertising LED screen manufacturing will thoroughly study your needs and technical concepts required to perform a new order.
3. STRUCTURAL DESIGN
Frames of a big LED screen are designed from scratch, to adapt to the features and sizes requested by the customer perfectly.
4. ASSEMBLING OF STRUCTURAL COMPONENTS
The manufactured structure is assembled in such a way that there is no visual separation in the whole unit in general. All the inside pieces are placed according to a pattern and perfectly aligned by laser.
5. ELECTRONIC COMPONENTS
Assembling of electronic and LED equipment is programmed to assure that only the parts corresponding an order are used. This is one of the most complex and delicate tasks of the entire process. It is the most important phase of the LED advertising screen’s creating.
6. ASSEMBLY OF ELECTRONIC COMPONENTS
The circuits we manufacture are assembled to create complete panels, which are fully functional and capable of reproducing a full color image.
7. TUNING AND ADJUSTMENT
LED panels are adjusted to light and chromatic levels to assure that sharpness and color are the same in the entire LED advertising screen. To do this, photoelectric sensors measuring chromatic patterns adjusting and memorizing each LED component are used.
8. GENERAL ASSEMBLY
Structural frames and parts are assembled to form complete unitscapable of reproducing videos.
9. ASSEMBLY TEST
The screen as a whole is activated and exhaustive testing is carried out. Once all the tests prove smooth functioning, the screen undergoes image management and control phase.
10. IMAGE TEST
During the image control phase, several test videos are reproduced. Thus, chromaticism and its quality level are analyzed. At the end everything is tuned to adjust the whole unit.
11. HIGH PROTECTION PACKAGING
The LED screen is carefully packed into a high-resistance package to ensure product protection during transportation.
WHAT DELIVERY TIMES DOES VISUAL LED OFFER?
ORDERS IN STOCK
In Visual Led we maintain a screen stock in continuous renewal. In case we have the LED screen of your interest in any of our warehouses, it will be possible to streamline the entire delivery process in really short terms. If you have a project with great urgency, we recommend that you consult our sales representatives about screens in stock.
The orders in stock are taken care of by strict order of order confirmation due to the limited availability of screens in stock
PREPARATION IN STORE
Orders in stock are already in our warehouses or pending to enter in a few days.
READY FOR DELIVERY
In a few days you can pick up or receive your new led screen
ORDERS WITH STANDARD DELIVERY PERIOD
Visual Led’s LED screens are personalized for each client. The standard delivery time is applied by defect on all orders. As there are several phases, these are attended to in strict order of request.
The orders enter in a manufacturing queue and are attended to by strict order of formalization until completing the minimum manufacturing lots that allow to start the manufacture of the product
MANUFACTURING AND TESTING
The products are manufactured in batches, together with other products with similar characteristics. Manufacturing processes that require European standards are followed
SHIPMENT TO WAREHOUSE
The products are transferred to our logistics warehouse from where the shipment and delivery of each LED screen will be managed.
ORDERS WITH PRIORITY DELIVERY TIME
In some cases, it is possible to make a priority order to significantly reduce the delivery time of an order. Priority delivery times are not available for all products and / or screen sizes and represent an extra cost in shipping and order management. Ask Visual Led’s commercial team about the possibility of making a priority order for your LED screen.
Priority orders have priority over standard orders to speed up the start of manufacturing.
MANUFACTURING AND TESTING
Priority orders are manufactured individually and with priority over the standard order manufacturing batches. Manufacturing processes follow the same quality standards as standard orders
SHIPMENT TO WAREHOUSE
The transport is expedited so that the client can have his screen as soon as possible.
When dealing with personalized products, the terms indicated in their manufacture (Standard or Priority) correspond to working days, are approximate and non-contractual terms. The advance or delay in delivery does not serve as a request for compensation or discount of the order placed, nor to take responsibility for customer conditions agreed with third parties.